Product Description
XL Types High-Pressure Rubber Flexible Spider Jaw Coupling
XL Type Flexible Spider Jaw Coupling comprises a convex claw block that can be avoided due to external constraints, internal deformation, and centrifugal impact deformation; in concave-convex claw, the pressure on the surface of the involute tooth is very small, even under overload, the tooth will not wear or deformation.
Flexible jaw couplings are used in power transmission of industrial equipment such as metallurgy, mining, lifting, transportation, petroleum, chemical industry, shipbuilding, textile, light industry, agricultural machinery, and industrial equipment such as pumps, fans, compressors, machine tools, gearboxes, mixers, printing machines, and conveyors.
Advantage:
Run smoothly;
Easy to install;
Compensate displacement (axial, radial, angular);
XL Star Type Flexible Coupling Main Dimension:
Type | Nominal torque Tn/N·m |
Shaft hole diameter | L | D | D1 | B1 | S | |
d1,d2 | Y | J1,Z1 | ||||||
XL1 | 20 | 6,7 | 18 | – | 40 | 32 | 12 | 2 |
8,9 | 22 | – | ||||||
10,11 | 25 | 22 | ||||||
12,14 | 32 | 27 | ||||||
16,18,19 | 42 | 30 | ||||||
XL2 | 71 | 8,9 | 22 | – | 55 | 40 | 14 | |
10,11 | 25 | 22 | ||||||
12,14 | 32 | 27 | ||||||
16,18,19 | 42 | 30 | ||||||
20,22,24 | 52 | 38 | ||||||
XL3 | 200 | 10,11 | 25 | 22 | 65 | 48 | 15 | 2.5 |
12,14 | 32 | 27 | ||||||
16,18,19 | 42 | 30 | ||||||
20,22,24 | 52 | 38 | ||||||
25,28 | 62 | 44 | ||||||
XL4 | 400 | 12,14 | 32 | 27 | 80 | 66 | 18 | 3 |
16,18,19 | 42 | 30 | ||||||
20,22,24 | 52 | 38 | ||||||
25,28 | 62 | 44 | ||||||
30,32,35,38 | 82 | 60 | ||||||
XL5 | 560 | 14 | 32 | 27 | 95 | 75 | 20 | |
16,18,19 | 42 | 30 | ||||||
20,22,24 | 52 | 38 | ||||||
25,28 | 62 | 44 | ||||||
30,32,35,38 | 82 | 60 | ||||||
40,42 | 112 | 84 | ||||||
XL6 | 630 | 16,18,19 | 42 | 30 | 105 | 85 | 21 | 3.5 |
20,22,24 | 52 | 38 | ||||||
25,28 | 62 | 44 | ||||||
30,32,35,38 | 82 | 60 | ||||||
40,42,45,48 | 112 | 84 | ||||||
XL7 | 800 | 20,22,24 | 52 | 38 | 120 | 98 | 22 | 4 |
25,28 | 62 | 44 | ||||||
30,32,35,38 | 82 | 60 | ||||||
40,42,45,48,50,55 | 112 | 84 | ||||||
XL8 | 900 | 22,24 | 52 | 38 | 135 | 115 | 26 | 4.5 |
25,28 | 62 | 44 | ||||||
30,32,35,38 | 82 | 60 | ||||||
40,42,45,48,50,55 | 112 | 84 | ||||||
60,63,65 | 142 | 107 | ||||||
XL9 | 2000 | 30,32,35,38 | 82 | 60 | 160 | 135 | 30 | 5 |
40,42,45,48,50,55,56 | 112 | 84 | ||||||
60,63,65,70,71,75 | 142 | 107 | ||||||
XL10 | 5000 | 40,42,45,48,50,55,56 | 112 | 84 | 200 | 160 | 34 | 5.5 |
60,63,65,70,71,75 | 142 | 107 | ||||||
80,85,90 | 172 | 132 | ||||||
XL11 | 7100 | 50,55,56 | 112 | 84 | 225 | 180 | 38 | 6 |
60,63,65,70,71,75 | 142 | 107 | ||||||
80,85,90,95 | 172 | 132 | ||||||
100 | 212 | 167 | ||||||
XL12 | 8000 | 60,63,65,70,71,75 | 142 | 107 | 255 | 200 | 42 | 6.5 |
80,85,90,95 | 172 | 132 | ||||||
100,110 | 212 | 167 | ||||||
XL13 | 10000 | 60,63,65,70,71,75 | 142 | 107 | 290 | 230 | 46 | 7 |
80,85,90,95 | 172 | 132 | ||||||
100,110,120,125 | 212 | 167 | ||||||
XL14 | 14000 | 60,63,65,70,71,75 | 142 | 107 | 320 | 255 | 50 | 7.5 |
80,85,90,95 | 172 | 132 | ||||||
100,110,120,125 | 212 | 167 | ||||||
130,140 | 252 | 202 | ||||||
XL15 | 20000 | 80,85,90,95 | 172 | 132 | 370 | 290 | 57 | 9 |
100,110,120,125 | 212 | 167 | ||||||
130,140,150 | 252 | 202 | ||||||
160 | 302 | 242 | ||||||
XL16 | 25000 | 85,90,95 | 172 | 132 | 420 | 325 | 64 | 10.5 |
100,110,120,125 | 212 | 167 | ||||||
130,140,150 | 252 | 202 | ||||||
160,170,180 | 302 | 242 |
Product Show:
♦Other Products List
Transmission Machinery Parts Name |
Model |
Universal Coupling | WS, WSD, WSP |
Cardan Shaft | SWC, SWP, SWZ |
Tooth Coupling | CL, CLZ, GCLD, GIICL, GICL, NGCL, GGCL, GCLK |
Disc Coupling | JMI, JMIJ, JMII, JMIIJ |
High Flexible Coupling | LM |
Chain Coupling | GL |
Jaw Coupling | LT |
Grid Coupling | JS |
♦Our Company
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. To perfect our service, we provide products of good quality at a reasonable price.
Welcome to customize products from our factory and please provide your design drawings or contact us if you need other requirements.
♦Our Services
1. Design Services
Our design team has experience in coupling relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artwork in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order then the cost of the sample will be deducted.
Q 5: How extended is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Minimizing Resonance and Improving Machinery Performance with Rubber Couplings
A rubber coupling can play a significant role in minimizing resonance and enhancing the overall performance of machinery by effectively damping vibrations and reducing the risk of resonance-related issues. Resonance is a phenomenon where a mechanical system’s natural frequency matches the frequency of external vibrations, leading to amplified oscillations and potential damage.
The following ways illustrate how rubber couplings contribute to minimizing resonance and improving machinery performance:
- Vibration Damping: Rubber couplings utilize the inherent damping properties of elastomers to absorb and dissipate vibrations generated during operation. These vibrations can include those caused by unbalanced loads, eccentricities, or other disturbances. By damping these vibrations, rubber couplings prevent them from building up and causing resonance.
- Vibration Isolation: Rubber couplings act as isolators by decoupling the connected components from each other. This isolation prevents vibrations from being transmitted directly from one component to another, thereby reducing the potential for resonance to occur.
- Misalignment Compensation: Rubber couplings can accommodate misalignments between shafts, which often contribute to excessive vibrations. By allowing a certain degree of misalignment, the coupling prevents additional forces that could trigger resonance.
- Reduced Stiffness: The flexibility of the elastomer elements in rubber couplings can reduce the overall stiffness of the system. A lower stiffness helps avoid the amplification of resonance by allowing some deformation of the coupling under varying loads and conditions.
- Dynamic Absorption: Rubber couplings are effective at absorbing dynamic loads, including sudden shocks or impacts. These dynamic events can excite resonance, and the coupling’s ability to absorb and disperse such forces helps prevent resonance-related issues.
By effectively dampening vibrations, isolating components, and accommodating misalignments, rubber couplings can help minimize the risk of resonance-related problems. Engineers and designers must carefully select the appropriate rubber coupling type, elastomer material, and design to match the specific machinery and operating conditions, thereby ensuring improved machinery performance and longevity.
Signs of Wear or Deterioration in Rubber Couplings
Rubber couplings can show signs of wear and deterioration over time due to factors like torque, temperature, and environmental conditions. To identify potential issues, watch out for the following signs:
- Visible Cracks or Damage: Inspect the rubber element for visible cracks, tears, or physical damage. Such issues can weaken the coupling’s torque transmission and vibration damping capabilities.
- Reduced Flexibility: Stiff or less flexible rubber indicates material degradation, which can impact the coupling’s ability to accommodate misalignment and absorb vibrations.
- Increased Vibrations: Excessive machinery vibrations may suggest worn-out rubber couplings. Deterioration of the rubber diminishes its vibration dampening properties.
- Unusual Noises: Any unusual sounds like squeaking or knocking might point to improper rubber coupling function and the need for inspection.
- Altered Performance: Decline in machinery performance, such as reduced torque transmission or higher energy consumption, can indicate coupling wear.
Regular inspections, visual checks, vibration analysis, and performance monitoring can help detect wear and deterioration early. This enables timely replacement and avoids operational problems.
Main Advantages of Using Rubber Couplings in Industrial Applications
Rubber couplings offer several key advantages when used in industrial applications. These advantages make them a popular choice for various industries and mechanical systems:
- Misalignment Tolerance: Rubber couplings can accommodate angular, parallel, and axial misalignments between connected shafts, reducing the need for precise alignment during installation and operation.
- Vibration Damping: The rubber elements of these couplings absorb and dampen vibrations, minimizing the transmission of vibrations and shocks to other components. This helps prevent damage, wear, and noise generation.
- Shock Absorption: In systems where sudden shocks or impacts occur, rubber couplings absorb and cushion the impact, protecting connected components from damage.
- Noise Reduction: The ability to dampen vibrations also contributes to noise reduction, creating quieter operation environments for machinery and equipment.
- Equipment Protection: Rubber couplings protect sensitive equipment from excessive loads, vibrations, and shocks, enhancing the longevity and reliability of the system.
- Cost-Effectiveness: Compared to some other coupling types, rubber couplings are generally cost-effective to manufacture, purchase, and maintain.
- Easy Installation: The flexibility and design of rubber couplings make them relatively easy to install without the need for specialized tools or complex procedures.
- Minimal Maintenance: Rubber couplings require minimal maintenance and lubrication, reducing downtime and maintenance costs.
- Wide Range of Applications: Rubber couplings are versatile and find applications in various industries, including automotive, power generation, pumps, conveyors, and more.
In summary, the main advantages of using rubber couplings in industrial applications include their ability to tolerate misalignment, dampen vibrations, absorb shocks, reduce noise, protect equipment, cost-effectiveness, easy installation, low maintenance requirements, and suitability for a wide range of applications.
editor by CX 2024-05-08