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Total Automatic and Guide Die-Slicing and Creasing Machine
|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Dimensions||mm||350*350||four hundred*410||500*440|
|Max. Die-chopping Size||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Stress||T||300||300||300|
|Corrugate sheet Thickness||mm||1-7||one-7||1-7|
|Cardboard sheet size||gsm||250-800||250-800||250-800|
|All round Dimension||mm||8000*4000*2250||8750X4100X2245||9400X4600X2245|
Characteristics of the device:
- The Bobst type minimize composition helps make the reducing system motion like a scissor, it will realize a total and less difficult cut.
- Principal worm gear uses alloy copper materials, soon after the seasoned operator’s handbook scraping remedy and rigid common tests, it can assures the driving parts 10 many years existence.
- The major chains adopt imported British Renold brand, the variances of 10 chains are considerably less than .2mm.
- The connect amongst equipment box and driving shaft adopts sleeve and pin structure making certain a sturdy connection.
The machine adopts frequency controller to achieve stepless velocity acceleration which can attain to 4500 instances per hour. In the course of actual manufacturing, it can generally operate at 3600 to 4200 occasions for every hour in accordance to the good quality of the board. If the good quality of the paper is very good, a very good operator even can function the machine at optimum speed.
- Basic safety:
As it is proven in the photograph of the equipment, the equipment adopts automatic paper feeding method which keeps the operator away from the die-cutting element. The mounting and adjustment of the die plate is also carried out exterior of the die-slicing part with sensors and detectors at die-slicing part to make sure that the equipment can not be commenced when the die-cutting plate is at adjustment position.
In addition to the sensors at die-slicing component, there are sensor or technique switches at window component to make the whole device at monitoring status to ensure its safety.
- Procedure comfort:
There is Guy-machine interface installed in the control panel which will shows the basic safety status of the machine as effectively as malfunctions to facilitate the operator. Camera is also installed in front of the operator for him/her to keep an eye on the procedure status at the supply element.
- Primary Buildings and Crucial Content Utilized
- Four Primary Large Areas:
They are: base station, relocating system, upper system and equipment wall. The bottom station is made of grey solid iron -HT 200 the transferring platform is ductile iron – QT forty two-10 and the machine wall is high quality A3 metal.
- Main Travel:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment kinds a moving set to ensure stable pressure out put of not much less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Part:
The generate is transferred through crank rod to pendulum which will deliver the relocating platform to transfer up and down to reach die-cut and creasing objective.
The pendulum is created of higher quality ductile iron. The pendulum axis is done by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 kind automated die-reducing and creasing machine. When compared with automated die-cutting and creasing equipment which is employed for cardboard die-chopping, this kind of computerized die-cutting and creasing equipment is primarily utilized for corrugated board which demands significantly less stress for die-slicing, in this situation really some producers have made smaller width on the pendulum and scaled-down diameter on the pendulum shaft. We hold wider pendulum and bigger diameter on its shaft to make our device final for a longer lifestyle.
The die-cutting plate employs 7 mm 75 Crl plate which has more hardness and lifestyle span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make sure the boarding conveying correct and secure.
The machine utilizes gripper bar variety with 12A lengthy joints chain which is significantly less in fat and considerably less shock to the intermittent device under the precondition to ensure the power of the chain. The brand name of the chain is Renold U.K with higher precise and good quality. .
The Gripper bar adopts aviation aluminum with three bridge kind- light in bodyweight and higher in energy.
- Electric Component
The electrical elements are developed and assembled in accordance to the European CE normal and uses planet vast identified manufacturer products.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing methods which time preserving and effortless for operation.
There are two methods for the fixation of the die-both by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is basic, hassle-free and dependable.
- Unique Characters of Our Device:
- Clever And Specific Front Lay Layout:
When compared with the card board sheet, the corrugated board has far more power. If the corrugated board abnormally reaches to the entrance lay, it will damage the front lay and the gripper bar when the front lay reaches to its optimum placement.
Generally the producers will put in sensors on this part to cease the device when the paper is fed abnormally to the entrance lay. Even so, when the equipment is operating at the higher pace, the inertia will provide the machine to operate for a while to make the entrance lay to its maximum stage and then also damage the entrance lay and the gripper bar.
Our special style is that when the irregular board feeding transpires and currently being detected, the front lay can in no way reaches to its optimum level which helps make free of charge from front lay and gripper bar damages since of abnormal paper feeding.
As it is our unique design, so there is no image to be demonstrated right here.
- Auto-Guide Switching Program
The Feeding program for this kind of device can do automobile and manual. When the sheet form is good, you can use vehicle-purpose. When the shape of the sheet is not good, you can use manual function and do sheet feeding manually.
When the sheet is not good in shape, you can open the rear beam and elevate up the feeder to do handbook feeding.
- Stripping Component
(a) The equipment is 50 % striping which can strip off a few – edge waste and middle holes of the board.
(b) There are higher chase, center chase and decrease chase where the male, elastic block and
woman die are positioned to strip off the squander.
|Identify||Model and Origin||Remarks|
|Bearing||SKF Swiss||Essential part|
|IKO Japan or HangZhou, China||Not crucial element|
|Chain||Renold U.K||Principal Chain ( Discrepancy of much less than .2 mm for for each ten chains of device chain duration)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photograph Electric powered Switch||Fotek ZheJiang|
|Principal Motor||Siemens||Joint Venture|
|Pneumatic Elements||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and supply||CPG ZheJiang|
/ The use of authentic products manufacturer’s (OEM) part quantities or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating merchandise use and compatibility. Our business and the outlined replacement components contained herein are not sponsored, accredited, or created by the OEM. /